T/D Cartridge Refill Instructional |
ORDER |
XC-810 style
(XC-810/811/820/822/830/855/865/875,XC-1020/30/33/40/44/45,XC-1245/50/55)
TECHNICAL INFORMATION
All model #s are trademarks of Xerox® Corporation
STATUS CODES:
| A1 | SDF Document Jam |
| A2 | SDF Document Jam |
| CH | Toner Cartridge not present or not seated properly |
| H2 | Thermistor Open |
| H3* | High fuser temperature |
| H4* | Low fuser temperature |
| L1 | Scanner carriage did not leave home position on power up or upon pressing start |
| L3 | Scanner carriage did not return to home position after copy cycle |
| L4 | Main motor problem |
| L5 | Lens did not leave home after power up or upon selecting reduction or enlargement |
| P | Paper feed problem (Paper didnt reach the paper feed sensor in time) |
| U2** | Memory failure |
| U5 | SDF high temperature (or SDF thermistor failure) |
DIAGNOSTICS:
To enter diagnostics: Turn on the power and within 4 seconds press the following sequence: Clear, Exposure Mode, Clear, Exposure Mode (Exposure Mode is the button on the far left). The console will go completely blank.
To enter a code: Select the first part of the code using the copy quantity buttons, followed by the Print button, then the second part of the code followed by the Print button again.
To exit diagnostics: Press Clear repeatedly or turn the power off.
*To clear a fuser code:(14) Enter diagnostics, select 14 followed by Print exit diagnostics.
**To Clear a U2 code:(16) Enter diagnostics, select 16 followed by Print exit diagnostics.
Testing Switches & Sensors: (Input Component Codes)
In diagnostic mode, enter the code for the component, press Print, then
manually actuate the switch or sensor and watch for the Ready Lamp to turn on & off.
| Code | Component | Control Console Lamp to watch |
| 1-2 | Scan Home Sensor | Drum Cartridge Lamp |
| 2-2 | Document Feed Sensor | Toner Cartridge Lamp |
| 2-2 | Docmunet Sensor | Paper Jam Lamp |
| 2-2 | Document Exit Sensor | Drum Cartridge Lamp |
| 2-2 | SDF Interlock Sensor | SDF Jam Lamp |
| 30-1 | Paper Exit Sensor | Drum Cartridge Lamp |
Checking Clutches, Motors, Lamps, Solenoids & Corotrons: (Output
Component Codes)
Use these codes to test a component such as a clutch or motor. Enter the code followed by
Start to activate a component. Most components activate for 1 second
(Exposure lamp lights for 30)
| Code | Component |
| 1-1 | Scan Drive Motor - The first time Print is pressed, optics move into home position... Then select the magnification you want to observe... the second time Print is pressed, optics scan at the speed corresponding to the magnification selected. - The Drum Cartridge Lamp should light whenever the scanner reaches the home position. |
| 1-3 | Lens Motor - Lens steps through each magnification once. |
| 1-4 | Lens Motor - Lens steps through each magnification repeatedly until Clear is pressed. |
| 2-3 | SDF Motor - SDF Motor rotates for 10 seconds at a speed corresponding to the selected magnification after Print is pressed twice. |
| 2-4 | Document Feed Solenoid - Solenoid turns on for 10 seconds. |
| 2-5 | Document Registration Clutch - Registration Roll Clutch turns on for 10 seconds each time Print is pressed. |
| 5-1 | Control Panel Lamps - Half of the console lamps light each time Print is pressed. |
| 5-2 | Fuser Lamp - Press Print, lamp pulses on 5 times. |
| 5-3 | Exposure Lamp - Lamp lights for 5 seconds each time Print is pressed. |
| 5-4 | Discharge Lamp - Lamp lights for 30 seconds each time Print is pressed. |
| 5-5 | Side Erase Lamp - Each time Print is pressed, each Side Erase Lamp lights in sequence, then all stay on for 10 seconds. |
| 10 | Toner Motor - When Print is pressed, motor runs for 30 sec. |
| 25-1 | Main Motor - When Print is pressed, motor runs for 30 sec. |
Checking the Total Copy Count:(22-5) Enter diagnostics, select 22,
Print followed by 5, Print...The copy count will flash
2 digits at a time for a total of six digits (for example: 01 23 45 would indicate 12,345
copies).
(Can also be done by the customer by holding the Clear button for 7 seconds)
Checking the Drum Cartridge (CRU) Count:(22-12) Enter diagnostics, select 22, Print followed by 12, Print...The copy count will flash 2 digits at a time for a total of six digits (for example: 00 23 45 would indicate 2,345 copies).
Drum Count Reset:(24-7) Enter diagnostics, select 24, Print, followed by 7,Print, followed by Print again. This resets the drum count to zero.
For information on reconditioning the drum cartridge... check out the instructional.Drum Cartridge Life End Disable/Enable:(27)
Enter diagnostics, select 27, Print...The current drum life configuration will
be displayed. 0=End of life disabled, 1=End of life enabled.
Select the configuration you want and press Print. Then exit diagnostics.
If you choose to disable the drum end of life warning, inform the customer that
theyll need to watch copy quality to know when its time to replace the
Cartridge.
Adjusting the Developer Bias:
Remove the rear cover. . Connect the + side of your meter from the blue DV
Bias Terminal on the upper right corner of the High Voltage Power Supply (HVPS) and the
- side to the chassis. Enter diagnostics
Select Code 8-1... When Print is pressed, the Developer Bias will be present
for 30 seconds. Adjust by turning VR201 on the HVPS for a voltage of -150 VDC +/- 10 VDC.
Adjusting the Grid Bias:
Remove the rear cover. Connect + to the GB terminal on the lower
left of the HVPS & - to the chassis. Enter diagnostics...
Select Code 8-2... When Print is pressed, the Grid Bias (for
Normal mode) will be present for 30 seconds. Adjust VR301 on HVPS for a
voltage of -650 VDC +/-13 VDC.
Select Code 8-3... When Print is pressed, the Grid Bias (for Toner
Save mode) will be present for 30 seconds. Adjust VR301 on HVPS for a voltage of
-500 VDC +/-10 VDC.
Select Code 8-4... When Print is pressed, the Grid Bias (for Photo
mode) will be present for 30 seconds. Adjust VR301 on HVPS for a voltage of -400 VDC +/-8
VDC.
Fuser Temperature Adjustment:(43-1)
Enter diagnostics... Enter 43,Print...1,Print...
the current setting will be displayed.
0=170 (default)... 1=175...2=180...3=185...4=190...5=195. If you want to change the
setting, use the copy quantity button & press Print to lock in your
selection.
Fuser Temperature Adjustment for Multiple Copy Runs:(43-2)
After 20 copies, the machine is designed to lower the fusing temperature to a preset
value.
Enter diagnostics... Enter 43,Print...2,Print...
the current setting is displayed.
0=160...1=165 (default)...2=170...3=175...4=180...5=185. Change using the copy quantity
select button & press Print to lock in your selection.
Exposure Adjustment:(47 & 46-1
for SDF=51-6)
Should be done after replacing Exposure lamp, Exposure Sensor, Exposure PWB, or Main PWB
First clean all optics & align the "Exposure Plates" on the Exposure Lamp
Carriage so that the copy is evenly exposed.
Magnification Adjustments:(48-1) Ranges are from 00 to 99, Default=50.
Registration & Deletion Adjustments:(50-1) Ranges are 00 to 99, Default=50
Registration Buckle: (51-2) Ranges from 00 to 99 Default=14 (140ms)
Configuration Codes: to display & change various machine configurations to change, select new number with copy quantity buttons, then press Print
| Code: | Function: | Range: | Default: | Details: |
| 26-1 | Tray Configuration | 0 or 1 | - | 0 = Single Sheet Bypass 1 = Alternate Tray |
| 26-2 | SDF Configuration | 0 or 1 | - | 0 = Without SDF 1 = With SDF |
| 26-3 | 2nd Tray Setting (XC 1250/1255 Only) |
0 or 1 | - | 0 = 1 Tray 1 = 2 Tray |
| 26-6 | Paper Size Type | 0 or 1 | - | 0 = Inch Series 1 = AB Series |
| 26-7 | Machine Conditions Check Shows voltage setup & Copies per Minute setup. |
- | - | For all machines, Jam Indicator light is on
Current machine conditions are displayed as follows: 100v = Auto lamp on 8CPM = 8 displayed |
| 26-11 | Drum Life Correction Adjustment | 0 5 | 2 | Exposure Lamp voltage increases after 3000 copies 0 = No
Correction |
SPECIFICATIONS:
Manufacturer: SharpÒ Corporation also sold as Z-850 & similar model #s.
Copies/Minute: 800 series is set up for 8CPM, 1000 series = 10CPM, 1200 series = 12CPM Logical, with the exception that XC1245/55 w/SDF is set for 10CPM
Suggested Retail Price: Ranges from $800.- for XC810 to $425.- for XC1255 w/ SDF
Zoom Capabilities: 70-141% Presets = 70, 78, 86, 100, 129, 141
Paper Sizes:
Copy Paper from Paper Tray 1 or 2: (16-24 lb.) 8.5x5.5" To 8.5x14"
Copy Paper from Bypass (14-34 lb.) 3.5x5.5" To 8.5x14"
SDF Document Paper: (16-24 lb.) 5.5x8.5" To 8.5x14"
First Copy Time: 8 seconds (warm) 20 seconds (cold) Warm up Time: None.
Yields:
Drum Cartridge: 12,000 (gives a 1000 copy warning light)
Toner Cartridge: 4,000 (Assumes average area coverage of 6%...Regular full page of text)
T/D Cartridge Refill Instructional |
ORDER |