XD-100 style Copy Cartridge Reconditioning Instructional
XD-100 style
T/D Cartridge Refill Instructional

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Copy Cartridge

XD-100 style
(XD100/102/103/104/105, X120/122, ,XD155 )

TECHNICAL INFORMATION
All model #'s are trademarks of Xerox Corporation

XD100 Copier

STATUS CODES:

A1/A2 SDF Document Jam
CH Toner Cartridge not present or not seated properly
C1Right Side Door Open
E2Paper Jam
E7-01GDI Memory Board error (Graphical User Interface)
E7-03Laser Output Error. Make sure the Right Side Door is closed securely...try turning machine off and back on to see if the fault will clear.
E7-04CCD ('Charge Coupled Device' or 'photoelectric converter) white level error
E7-05CCD black level error
E7-12CCD shading level error
E7-14ASIC communication error (try clearing by turning off and on...otherwise Main PWB is bad)
E7-15Copy Lamp Problem
H2 Thermistor Open
H3* High fuser temperature
H4* Low fuser temperature
J1Toner Cartridge empty
J2Drum Cartridge end of life
L1 Scanner carriage did not leave home position on power up or upon pressing start
L3 Scanner carriage did not return to home position after copy cycle
L4 Main motor problem
L6 Polygon motor (drives the laser) problem
P Paper feed problem (Paper didn't reach the paper feed sensor in time)
U2** Memory failure

DIAGNOSTICS:

To enter diagnostics: Turn on the power and within 4 seconds press the following sequence: 'Clear', 'Exposure Mode', 'Clear', 'Exposure Mode' (Exposure Mode is the button on the far left). The console will go completely blank.

To enter a code: Select the first part of the code using the copy quantity buttons, followed by the 'Print' button, then the second part of the code followed by the 'Print' button again.

To exit diagnostics: Press 'Clear' repeatedly or turn the power off.

*To clear a fuser code:(14) Enter diagnostics, select '14' followed by 'Print'... exit diagnostics.

**To Clear a U2 code:(16) Enter diagnostics, select '16' followed by 'Print' ... exit diagnostics.

 

Testing Switches & Sensors: (Input Component Codes)
In diagnostic mode, enter the code for the component, press 'Print', then manually actuate the switch or sensor and watch for the Corresponding Lamp to turn on & off.

Code Component Control Console Lamp to watch
1-2 Scan Home Sensor Drum Cartridge Lamp
2-2 Set Detect Sensor Toner Cartridge Lamp
2-2 Docmunet Path Sensor Paper Jam Lamp
2-2 Doc Cover Closed Sensor Drum Cartridge Lamp
2-2 Document Position Sensor SDF Jam Lamp
30-1 Paper Feed Sensor Toner Cartridge Lamp
30-1 Fuse Jam Sensor Paper Jam Lamp
30-1 Paper Exit Sensor Drum Cartridge Lamp
30-1 Drum Rest Sensor R/E Lamp

 

Checking Clutches, Motors, Lamps, Solenoids & Corotrons: (Output Component Codes)
Use these codes to test a component such as a clutch or motor. Enter the code followed by 'Print' to activate a component. Most components activate for 1 second (Exposure lamp lights for 5)

Code Component
1-1 Scan Drive Motor
- The first time 'Print' is pressed, optics move into home position... Then select the magnification you want to observe... the second time 'Print' is pressed, optics scan at the speed corresponding to the magnification selected.
- The Drum Cartridge Lamp should light whenever the scanner reaches the home position.
2-3 SDF Motor
- SDF Motor rotates for 10 seconds at a speed corresponding to the selected magnification.
2-4 Document Feed Solenoid
- Solenoid cycles 20 times when 'Print' is pressed.
2-5 Document Exit Pinch Roll Solenoid
- Exit Pinch Roll Solenoid cycles 20 times when 'Print' is pressed.
2-6 Document Exit Roll Clutch
- Exit Roll Clutch cycles 20 times when 'Print' is pressed.
2-7 Document Deflection Gate Solenoid
- Deflection Gate Solenoid cycles 20 times when 'Print' is pressed.
5-1 Control Panel Lamps
- Control console lamps light for 5 seconds each time 'Print' is pressed.
5-2 Fuser Lamp & Fuser Exhaust Fan
- Press 'Print', lamp pulses on 5 times & Exhaust Fan will run in high speed mode.
5-3 Exposure Lamp
- Lamp lights for 5 seconds each time 'Print' is pressed.
6-1 Paper Feed Solenoid
- Paper feed solenoid for the selected tray cycles 20 times when 'Print' is pressed.
6-2 Registration Roller Solenoid
- Registration solenoid cycles 20 times when 'Print' is pressed.
8-6 Transfer Corotron Voltage
- Transfer Corotron output is present for 30 seconds each time 'Print' is pressed.
Note: This measurement is made at the Transfer Corotron Plate with the Side Door open and the Side Door Interlock acuated. Voltage=1200 Volts DC (not under load)
10 Toner Motor
- When 'Print' is pressed, motor runs for 30 sec.
25-10 Polygon Motor
- When 'Print' is pressed, motor runs for 30 sec.
64-1 Print Engine
- Produces a solid grey test print when 'Print' is pressed.

Checking Counters

Checking the Total Copy Count:(22-5) Enter diagnostics, select '22', 'Print' followed by '5', 'Print'...The copy count will flash 3 digits at a time for a total of six digits (for example: 012 345 would indicate 12,345 copies).
(Can also be done by the customer by holding the 'Clear' button for 7 seconds)

Checking the Drum Cartridge (CRU) Count:(22-12) Enter diagnostics, select '22', 'Print', followed by '12', 'Print'...The copy count will flash 3 digits at a time for a total of six digits (for example: 002 345 would indicate 2,345 copies).

Drum Count Reset:(24-7) Enter diagnostics, select '24', 'Print', followed by '7','Print', followed by 'Print' again. This resets the drum count to zero.

Adjusting the Developer Bias:
(WARNING: Unplug the machine before you hook up meter leads on the Power Supply PWB).
Set your meter to 4000 VDC. Connect the '+' side of your meter to CN10, Pin 1 (CN10-1)... connect the '-' lead to CN10, pin 2 (CN10-2). Enter diagnostics. With the Toner Cartridge installed, select Code 25-1...When 'Print' is pressed, the Main Motor will run and the Developer Bias will be present for 30 seconds. Adjust by turning VR121 (also on the Power Supply PWB), look for a voltage of -380VDC +/-15VDC.

Adjusting the Grid Bias:(8-3 & 8-2)
(WARNING: Unplug the machine before you hook up meter leads on the Power Supply PWB).
Set your meter to 4000VDC. Connect '+' to CN11, Pin 3 (CN11-3) on the Power Supply PWB, and '-' to the chassis. Enter diagnostics. You'll want to adjust for the "Low" Mode first....
Select Code 8-3...When 'Print' is pressed, the Grid Bias (for 'Low' mode) will be present for 30 seconds. Adjust VR141 on the Power Supply PWB for a voltage of -420VDC +/-20VDC,
Select Code 8-2...When 'Print' is pressed, the Grid Bias (for 'High' mode) will be present for 30 seconds. Adjust VR142 on the Power Supply PWB for a voltage of -580VDC +/-20VDC,

Side Edge Erase:(XD-120)(26-43)
Enter diagnostics... Enter '26', 'Print'...'43', 'Print'... the current setting will be displayed.
Range is 0 to 10 with .5mm increments. (0=0mm, 10=5.0mm) 4 is the default (2.0mm). To change the setting, press the Copy Quantity Select 'ones' button till you get what you want, then press 'Print'.

Fuser Temperature Adjustment:(43-1)
Enter diagnostics... Enter '43','Print'...'1','Print'... the current setting will be displayed.
0=175 (default)... 1=180c...2=185c...3=190c...4=195c...5=200c. Default is 3 (190c) for all models except the XD155 which has 4 (195c) as it's default.If you want to change the setting, use the copy quantity button & press 'Print' to lock in your selection.

Fuser Temperature Adjustment for Multiple Copy Runs:(43-4)
After 20 copies, the machine is designed to lower the fusing temperature to a preset value.
Enter diagnostics... Enter '43','Print'...'2','Print'... the current setting is displayed.
0=155...1=160...2=165...3=170...4=175...5=180. Default is 2(165c) for all models except the XD155 which has 3 (170c) as it's default. Change using the copy quantity select button & press 'Print' to lock in your selection.

Exposure Adjustment:(46-1...for SDF=51-6)
Should be done after replacing Exposure lamp, Exposure Sensor, Exposure PWB, or Main PWB

Magnification Adjustments:(48-1) Ranges are from 00 to 99, Default=50.

Registration & Deletion Adjustments:(50-1) Ranges are 00 to 99, Default=50

Front to Rear Registration (Center Offset) Adjustments: (50-10) Ranges are 00 to 99, Default=50

Registration Buckle: (51-2) Ranges from 00 to 99… Default=50

Configuration Codes: to display & change various machine configurations... to change, select new number with copy quantity buttons, then press 'Print'

Code: Function: Range: Default: Details:
26-1 Tray Configuration 0 or 1 - 0 = Single Sheet Bypass
1 = Alternate Tray
26-2 SDF Configuration 0 or 1 - 0 = Without SDF
1 = With SDF
26-3 2nd Tray Setting
(XC 1250/1255 Only)
0 or 1 - 0 = 1 Tray
1 = 2 Tray
26-4 Duplex Setting
(XC 1250/1255 Only)
0 or 1 - 0 = Without Duplex
1 = With Duplex
26-6 Paper Size Type 0,1,or 2 - 0 = Inch Series
1 = AB Series
2 = Japan AB Series
26-7 Copies per Minute
(Read only, cannot
be changed from
this code).
- - 10,12,15

10CPM='10'displayed
12CPM='12' displayed
15CPM='15' displayed

26-20 Trail Edge Deletion 0 or 1 0 0=Trail Deletion allowed
1=Not allowed
26-30 CE mark application 0 or 1 0 0=CE mark application control off
1=CE mark application control on
26-38 Drum Cartridge Life End 0 or 1 0 0=End of Life disabled
1=End of Life Enabled
26-39 Memory Capacity 0,1 or 2 - 0=No memory
1=4Mbyte
2=6Mbyte
26-40 Polygon motor Off time setting 0,1,2 or 3 0 0=0 seconds
1=30 seconds
2=60 seconds

 

SPECIFICATIONS:

Manufacturer: Sharp Corporation also sold as Z-835 & similar model #’s.

Copies/Minute: 100/102/103/104/105 are set up for 10CPM
120/122 are set for 12CPM
155 set for 15CPM

Print Rate: 8 prints per minute (600 dpi)

Suggested Retail Price: Ranges from $600.- for XD100 to $1900.- for XD155df

Zoom Capabilities: 50-200% Presets = 50,64,78,100,129,200, +1 customer settable

Paper Sizes:
Copy Paper from Paper Tray 1 or 2: (16-24 lb.) 8.5x5.5" To 8.5x14"
Copy Paper from Bypass (14-34 lb.) 3.5x5.5" To 8.5x14"
SDF Document Paper: (16-24 lb.) 5.5x8.5" To 8.5x14"

First Copy Time: 9 seconds (warm)... 23 seconds (cold)... Warm up Time: 23 seconds.

Yields:
Drum Cartridge: 12,000 (gives a 1000 copy warning light)
Toner Cartridge: 6,000 (Assumes average area coverage of 5%...Regular full page of text)

CUSTOMER PROGRAMMABLE SETTINGS:

Entering Program Mode & Changing Settings:
To change any of the programmable settings, consult the table below... First enter 'Program Mode' by pressing the 'Image Quality Button' until the 'Toner Save' lamp is lit. Then press the 'Image Quality Button' again and hold it for 4 to 6 seconds. The 'Auto' lamp lights up & 3 lamps flash. Use the 'Copy Quantity Buttons' to select the program # to be changed, then press the 'Print' button. The current setting for the Program will flash. Press the 'Quantity Select Button' to select the new setting and press 'Print' to store your new setting. Press the 'Image Quality Button' to leave the Program Mode.
Program # Program Options
1 Auto Clear Time Out 0=Off
1=30 seconds
2=60 seconds(default)
3=90 seconds
4=120 seconds
2 Time out to Power Save 0=Off
1=45 seconds
2=90 seconds(default)
3=2 minutes
4=5 minutes
3 Time out to Power Shut Off 0=2 minutes
1=5 minutes(default)
2=15 minutes
3=30 minutes
4=60 minutes
5=120 minutes
6=Off
4 Default Magnification 0=100%(default)
1=99%
2=101%
5 Default Exposure 0=Auto Exposure(default)
1=Text
2=Photo
6 Auto Contrast Adjustment Range is from 0 to 4, with 4 being the darkest, and 2 being the default
7 Paper Trail Edge Deletion(4mm) 0=On(default)
1=Off
8 Paper Tray Bypass Auto Start (for single sheet bypass only) 0=On(default)
1=Off
9 SDF Auto Start 0=On(default for XD103f/105f/120f)
1=Off(default for XD155df only)
10 R/E Preset 50-200%(50% is default) To change, enter program mode, select program 10 & then use the Zoom-up & Zoom-down buttons to change the setting, press 'Print' to store your selection
11 Auto Paper Tray Switching (Models XD104/105f/120f/155df only) 0=ON
1=Off
12 SDF Contrast Adjustment Range is from 0 to 4, with 4 being the darkest, and 2 being the default.
14 Return to Print Mode Time Out 0=60 seconds(default)
1=90 seconds
2=120 seconds
3=150 seconds
4=180 seconds
5=Off (no time out)
16 Drum Cartridge Life Remaining Shown as a percentage (0-100)
17 Default 1-sided/2 sided mode
XD155df only)
0=1 to 1(1 sided original to 1 sided copy)(default)
1=1 to 2
2=2 to 2
3=2 to 1
18 Top Paper Tray Default
(for XD155f only)
0=8.5X14
1=8.5X13
2=8.5X12.4
3=A4/210X297mm
4=8.5X11(default)
5=B5/182X257mm
6=5.5X8.5
7=A5/148X210mm
8=B4/257X364mm
19 Lower Paper Tray Default
(for XD155f only)
Same as for #18 above


XD-100 style Copy Cartridge Reconditioning Instructional
XD-100 style
T/D Cartridge Refill Instructional

www.partsdrop.com (201)387-7776 U.S.A.

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